EP 700 Series stainless steel worm reducers Stainless Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Velocity Reducer has been a foundation in food and beverage applications for decades. As a leader in worm gear technology, Ever-Power Gear continues to improve product functionality by developing innovative designs to meet up more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted a single, but investing in a more corrosion resistant gearbox saves cash and makes the most feeling in the long run. Unmatched product overall performance in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents foreign matter accumulation or standing up fluid
Elimination of all exposed hardware promotes simple surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Output Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-packed with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel right angle worm gear reducers are stocked as completed goods with hollow result bore sizes ranging from 1” to 2-3/16” with available center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP food grade lubricant. Stainless Steel bushing kits are sold separately to allow for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill up unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion safety. They are rust proof and in a position to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the best quality product.
Ultimate application flexibility with all-angle installation provisions, the widest collection of item bases and flanges and the largest collection of stock reducer styles.
Mounting measurements are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you would like to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG rules, while your customers vulue this more and more. The stainless worm gearbox drive plan Ever-Power enables you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are created to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made of hygienic components and are also dead places, and horizontal surfaces whenever you can, avoided. Of training course, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food grade seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ ground thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is perfect for harsh washdown circumstances in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is comprised of a stainless steel housing that is designed for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of high quality. The series originated specifically for the meals industry and other industries where there are constantly stringent requirements for the resistance of the materials and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are existence lubricated and can of course be supplied with oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial growth, the design is characterised by smooth machined surfaces without unnecessary flanges, recesses and installation holes. It is also possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on request including such as stainless spindle gears.
In cases where you want a complete hygienic gear motor, we will offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This ensures that the products can be cleaned with water under pressure from all directions. To achieve an overall protection of IP66 by assembly of gearboxes and engine, you must use a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting without a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and may be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Expert. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are made for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for meals digesting and pharmaceutical applications. The product is designed and ranked to IP69k offering maximum protection against contaminant ingress in addition to leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless steel 700 Series rate reducers are actually available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are created for maximum corrosion resistance and superior overall performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Qualified and also have many maintenance-friendly features including electropolished exterior complete, sealed engine flange, and covered hardware. To avoid miniscule niches that may sponsor microbial contamination, the nameplate offers been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temps and extended service life.