Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made possible by a modular style concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You could find the full product line, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable top performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc tooth according to Ever-Power. For clients, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by high quality and robust functionality by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing offering a quiet, steady and efficient operation.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a need for special shafts or flanges, we have great experience in adapting gearboxes – also in smaller numbers – or in designing special gearboxes for example with equipment housings in stainless or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the distinctions in helix angles, they could be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We interact together with you, providing information and assistance for your specific app, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for use in the food industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, adjustable locknut design.
Spiral bevel gears are made for applications that want high quickness and high torque power. They can help cut consumer costs by providing long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures better asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.