Sprockets are extremely important mechanical components. As the most common part used in conjunction with sprockets, chains can be explained as a number of joined (typically metallic) links, flexible in mere one direction and used to transfer power in machinery through enmeshing with the machine’s sprockets. Industrial manufacturing is one of the more prevalent industries that benefit from sprockets. However, additional industries include auto, for power tranny applications; agriculture and forestry, in various types of devices; film and paper, for film transportation mechanisms found in move projectors and cameras; and electronics, for pc printers and electric motors.
Sprockets are made from a wide variety of materials: stainless steel, which works best for temperature and food processing applications; cast iron, frequently used with flat wire conveyor belts; and plastics such as nylon, polyethylene and polyurethane, which enable continuous use at high temperatures.
Sprockets are formed in quite similar way because gears , through cutting methods such as hobbing, to ensure that they are able withstand harsh and repetitive make use of. Sprocket hobbing is the process of utilizing a broaching machine to slice the grooves, known as teeth, into a component. Capable of slicing sprockets with different numbers and various sizes of teeth, sprocket hobbing is utilized to make tooth for many different types of sprockets. Additional machining processes are utilized, such as drilling, in order to ensure the best teeth and closest tolerances. Secondary service including temperature treating and hands finishing can be utilized to be able to provide additional power and quality. Often cut in both English and metric sizes, there are various types of sprockets available including idler, roller chain, split, timing belt and film.
Idler sprockets are used to prevent whipping actions and also to help obtain maximum chain stress in power transmissions. Also useful in power transmission, roller chain sprockets are light-weight, durable and frequently used for precision products components. Split sprockets, on the other hand, are of help in applications needing detachment without having to dismantle machinery. Timing belt sprockets are also known as synchronous sprockets and offer timed, nonslip power transmission. Film sprockets make reference to the kind of sprocket used to go film through various machines by engaging with holes located along the two sides of the film strip.
If you need a non-slippage alternative that can operate at high speeds, look no further then Applied. We carry sprockets in a number of sizes and styles to meet your unique application needs. Shop from conveyor, engineering course, cable chain or bushed style sprockets supplemented by elements like sprockets weld-on hubs and guide rings plus much more.