Many of our projects are unique within the sector and represent probably the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping gear along with advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, function, and rack sizes, shapes, and patterns.
To attain the high rack strength the customer required, the root of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an gear rack for Woodworking Industry upgraded part which is essential to the operation of their machine and had previously been struggling to find someone with the capacity to cut the required size of helical rack. Many times customers contact us because OEM parts are no more available or are price prohibitive. Often, customers have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can produce. The part shown this is a helical equipment rack that can be used on a Maag gear manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the comprehensive know-how of our experienced experts in both tool and machine engineering, our clients benefit from a unique synergy effect that leads to a higher service life of both machine and equipment, in addition to an optimal formed part quality. We try to surpass your goals and ensure your success with this quality.
For years, a machine tool builder had produced their own precision gear racks to accomplish ultra-precise positioning on their machines. They also needed this because their vital customers demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wished to look for a gear rack provider who could achieve the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which experienced a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.