Item Description
Higher precision automated mechanical robot arm for Capsule detection gadget
Product description:
1. Multi-tasking layout : Built-in travel with ball screw and CZPT rail U- references , in addition to providing precision linear movement , but also with a flexible accessory. The application of the import multipurpose design and style is really convenient , but also can accomplish substantial precision linear travel need .
two. Little and mild : U type rail can be CZPT rail and also can take the platform composition with substantially to decreased set up Volume, and the finite aspect technique to design the ideal construction , get the optimum stiffness to weight ratio. Minimal torque and low inertia clean positioning exercising, can minimize energy consumption.
three.Higher-precision and substantial rigidity : in accordance to the Deformation Evaluation of the contact place of the ball by the load of all instructions, that this precision linear module with high precision and high rigidity attributes . The finite component strategy of ideal structural design, to get the very best stiffness to fat ratio.
four.Effortless to detection and geared up : positioning accuracy , positioning repeatability , walking parallel degree and commencing torque and other features are easy to detected .
5.Simple to aid assembly and upkeep : can assemble full without having specialist skilled assembly staff, very good lubrication to Dust-proof, effortless routine maintenance.
Product identify | linear module | Merchandise model | TMD6S |
Merchandise sort | Total sealed ball screw push | Repeatability Precision | ±0.01 |
Screw Guide | two/5/ten/20mm | Pace assortment | sixteen/forty one/83/166mm/s |
Max Payload | Horizontal 30kgVertical 15kg | Rated thrust | 1225/490/245/85N |
Stroke assortment | one hundred-800mm | Greatest static torque | .39N.m |
Ball screw | C7¢12mm | Linear information | W42*H9.5mm |
Couping | 7*6.35mm | Generate Motor | Servo Motor |
Motor Position | Exposed/Reduce Facet/Right Aspect/Still left Facet | Sensor | Inside of/Outdoors/No Sensor |
Linear Module Installation Way | Horizontal/Vertical/Wall Installation | Guarantee | twelve Months |
Shipping and delivery Time | twelve-15 Times, In accordance to Amount | OEM/drawing/answer | Available |
Item gain | High precision, large load, more steady, certified raw content, reduced price, quick lead time, rapid assemble&disassemble, easy upkeep | ||
Application products | Car polisher device, metallic polishing device, healthcare tools, textile device, foodstuff grabbing device, laser slicing device, 3D printing unit, labeling equipment, assembly gear, welding euipment, tests tools, carrying equipment, all the automation equipment . |
Solution photos:
Solution detailes:
Selection of software:
It can be employed in mixture with single or multiple axes. It is straightforward to match the required workpieces in various industries and it becomes a simple and useful mechanical arm. It is mostly used in dustfree workshops or specific fields these kinds of as electronics and health care gear, this kind of as film, Depreciation, IC printing, CCD on-line inspection, specific positioning detection of soldering automation tools, laser furthermore(laser chopping/laser marking/laser engraving/laser drilling,and so on.) precision assembly, precision equipment resources, semiconductor creation products, area detection, electronic manufacturing products , and 3D printing equipment and other fields.
Generation and testing:
Our Factory:
ZheJiang CZPT Precision Engineering Co., Ltd. (named “Tiayo”) situated in HangZhou, ZheJiang , close by HangZhou HangZhou Worldwide Airport the place runs the next maglev practice in China. Tiayo is a China-dependent firm, set up in 2007, specializing in R&D, production, marketing and advertising, venture consultancy of linear actuators and motors, mainly serve the automation market.
For over ten a long time, we concentrate on delivering substantial good quality products, superb right after product sales provider and complete solutions of automation machine. Our effectively-quipped services, excellent top quality control system gained great popularity of abroad and domestic clientele.
As for now, our linear actuators have been extensively utilised in Laptop, Lcd, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, foodstuff, healthcare, vitality and connected industries.
Tiayo will initiate the 2nd phase of our growth strategy, “reasonable cost, productive creation time and lifelong time soon after sales support” is our tenet. We want to satisfy more specialist business companions to make industrial automation far better together.
Our Exhibition:
Tiayo aims to be linear transmission,pneumatic parts & vacuum parts supplier,meanwile we are a linear module producer. We hope to supply a entire solution for automation market to make effective long term.
Our Provider:
one. Our items use large-top quality components and adopt experienced processing approaches.
2. The products of every series are extremely wealthy. If you don’t see them on the webpage, remember to make contact with buyer provider.
3. Our items supplies 2 years warranty.
4. We can acknowledge personalized processing only if you offer drawings.
five. Our quotation is ex-factory device value. Freight needs to be borne by you. You should consult the freight.
six. Below standard situations, the goods will be shipped inside of 20 days.
7. Our company constantly listens to your recommendations, if your viewpoints are favorable.
FAQ:
1. Q: Your items looks good, can I get a full item catalog with specification for research?
A: Of course, pls make contact with our TIAYO product sales staff.
2. Q: Can you notify me what is your firm main business?
A: Our manufacturing facility largely manufacture linear modules/actuators/motors, OEM is offered .
three. Q: Which popular business use your equipment?
A: There are BUD,Foxconn, LENS Engineering, HUAWEI/Apple/OPPO/Vivo, and so on. provide chain producers are our key account .
four. Q: If so, is it attainable get sample equipment ahead of trial order?
A: Yes, pls tell your detailed demands to TIAYO product sales staff, we can modify the 3D drawing, get ready 1 or pair of personalized sample for you .
five. Q: Good, how long is your lead-time?
A: 7 working times for sample put together, 12-15 doing work times for bulk get(Confirm each monthly bill of worldwide payment need to have additional 3 working times)
six. Q: Seems great, how extended is the guarantee period of time of your machines?
A: twelve-months warranty is presented for our linear modules/actuators/motors, strictly dependent on income deal.
seven. Q: Wow, I want to do enterprise with your business, what type of payment terms must I use ?
A: Sample get, trial buy, repeat buy, we accept T/T payment, thirty% deposit pay in advance, 70% balance pay before transportation.(L/C payment only available for designated countries’client)
8. Q: What is the ideal cargo way for your goods?
A: For samples, the ideal delivery way is via airplane transportation(or land transportation),normally takes 1 7 days transfer to location airport, for large quantity, the ideal transport way is by way of CZPT ship(or land transport), will take 1 thirty day period to destination port. The closest sea port is HangZhou/HangZhou.
nine. Q: Why pick us?
A: With much more than 11 a long time expertise of linear modules .
US $200-800 / Piece | |
1 Piece (Min. Order) |
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Application: | PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc |
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Material: | Aluminium |
Structure: | Full Sealed |
Installation: | All Automation Machines |
Driven Type: | Servo Motor |
Carrying Capacity: | 30kg |
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Customization: |
Available
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Product name | linear module | Product model | TMD6S |
Product type | Full sealed ball screw drive | Repeatability Accuracy | ±0.01 |
Screw Lead | 2/5/10/20mm | Speed range | 16/41/83/166mm/s |
Max Payload | Horizontal 30kg;Vertical 15kg | Rated thrust | 1225/490/245/85N |
Stroke range | 100-800mm | Maximum static torque | 0.39N.m |
Ball screw | C7¢12mm | Linear guide | W42*H9.5mm |
Couping | 7*6.35mm | Drive Motor | Servo Motor |
Motor Position | Exposed/Lower Side/Right Side/Left Side | Sensor | Inside/Outside/No Sensor |
Linear Module Installation Way | Horizontal/Vertical/Wall Installation | Warranty | 12 Months |
Delivery Time | 12-15 Days, According to Quantity | OEM/drawing/solution | Available |
Product advantage | High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance | ||
Application equipment | Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment . |
US $200-800 / Piece | |
1 Piece (Min. Order) |
###
Application: | PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc |
---|---|
Material: | Aluminium |
Structure: | Full Sealed |
Installation: | All Automation Machines |
Driven Type: | Servo Motor |
Carrying Capacity: | 30kg |
###
Customization: |
Available
|
---|
###
Product name | linear module | Product model | TMD6S |
Product type | Full sealed ball screw drive | Repeatability Accuracy | ±0.01 |
Screw Lead | 2/5/10/20mm | Speed range | 16/41/83/166mm/s |
Max Payload | Horizontal 30kg;Vertical 15kg | Rated thrust | 1225/490/245/85N |
Stroke range | 100-800mm | Maximum static torque | 0.39N.m |
Ball screw | C7¢12mm | Linear guide | W42*H9.5mm |
Couping | 7*6.35mm | Drive Motor | Servo Motor |
Motor Position | Exposed/Lower Side/Right Side/Left Side | Sensor | Inside/Outside/No Sensor |
Linear Module Installation Way | Horizontal/Vertical/Wall Installation | Warranty | 12 Months |
Delivery Time | 12-15 Days, According to Quantity | OEM/drawing/solution | Available |
Product advantage | High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance | ||
Application equipment | Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment . |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by czh2022-12-23