bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and completely smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear plans available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is certainly cheaper to produce. However, since only little profile coverage could be realized with gearwheels with straight or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than various other bevel gear the teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the utilization of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total protection, but are already more expensive to produce than bevel gears with directly or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one side due to the intersecting axes. Particularly if it is used as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the support existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Cheaper torques in single-stage transmission ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear the teeth profile with the group of experienced professionals. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Equipment to which are set 3 World mounted on earth carrier engaging also with sunlight Equipment (Pinion) and reduced Result swiftness is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The mixture of ground gears and precision gear components ensures performance efficiency and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to end up being realized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for every applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and soft running through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: small size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and one or more planetary stages. The look of the compact gear systems is based upon exact analyses using FEM techniques, which means overall performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production instances and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate elements such as for example adapter flanges and couplings are not necessary.
Numerous variants ensures the best possible adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available Bevel Planetary Gearbox DriveCAD tool.
Comprehensive selection of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider whom supplies complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy effectiveness, low noise, long provider lifestyle, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready offered sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple options. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Right here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already includes solutions for a big number of specific requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Metal industries.