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Complete metal drum generation line
I. Raw components intake/creation potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation potential (kg/pc) | |
| 1.two | forty one | 21.5 | |
| 1.0B | Up and base covers 1.2 | 47 | 19 |
| Drum human body 1. | |||
| 1. | fifty | eighteen | |
| 0.9B | Up and base handles 1. | 54 | 16.8 |
| Drum physique .9 | |||
| 0.nine | fifty six | sixteen.two | |
| .8 | 97 | 10.28 | |
II. Complete metal drum manufacturing amenities
A. Front segment gear
1. Decolier
2. Hydraulic Up-coiling unit
3. Hydraulic supporter
four. Aspect deviation rectifying system
5. Sizing & flattening equipment
six. Chopping device – for drum entire body
seven. Reducing machine – for waste sheet
eight. Arch form guiding unit
nine. Stac ept car
ten. Hydraulic technique
11. Electric management system
twelve. Top & Base include conveyor gadget
1.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance Platform is for storing metal coil and facillitate Content Feed Trolley for providing material.
b) Material Feed Trolley is used for have steel coil.. It is operated with hydraulic method to drive cylinder for
reciprocating linear motion and equipment box to produce steel coil in parallel to the heart of uncoiling unit so as to
assure the correcting.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor energy: 5.0KW
d)Uncoiler potential: 10t
e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Machine dimension: 3900x1500x1940(mm), Total excess weight: 5T
three.Sizing &Flattening Equipment
Quick introduction:7 rollers working,servo automatic sizing,worm and equipment modify the leveled plate thickness.
Perform:The clearances of up and down rollers can be adjusted by the upper hand-wheel although figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Slicing Machine
Operate: Minimize the leveled steel plate into drum body.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Cutting capability:≤20 moments/min
e)Equipment dimensions:1800x950x1500(mm),Total weight: 3T
5.Hydraulic Station
Function:Give oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make positive stably operating.
Primary technics:
a)Motor power:7.5KW
b)Equipment size:800x800x1500(mm),Whole bodyweight: .5T
six.Electrical Control Technique
Purpose: Handle the decoiler,flattening equipment and other entrance part equipments operating.
B. Include tools
1. Prime & Base protect mould
two. Double loc ept mould
three. 63T urgent machine
four. 160T pressing equipment
5. Pre-coiling & Gluing machine
one. Leading & Bottom cover mould
Brief introduction:Outfitted with two sets of 160T pressing equipment
Perform: Punching the base cover
Principal technics:
a)Motor electricity:eighteen.5KW
b)Wor ept potential:5-26 pcs/min
c)Machine measurement:2185x1420x3070(mm),Whole excess weight: fourteen.5T
2.Drum Injection Mould
Brief introduction: Equipped with one particular set of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the base protect.
Device dimensions: 710x480x300(mm)
Total bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom include.
Device size: 710x480x300(mm)
Complete weight: .5T
Principal technics:
a)Motor electrical power: 11KW
b)Machine measurement :1800x1232x2550(mm)
c)Overall fat: 5.5T
3.Pre-Coiling & Gluing Equipment
Limited introduction: Pre-coiling equipment for the base go over, cylinder push the cam to operate, automated glue- spaying technique.It has benefits of safety,stablity, sleek edging.
Main technics:
a)Equipment measurement:1600x1400x1350(mm)
b)Total fat: 4.5T
C. Middle segment gear
one. Stac ept desk
two. Circle-rolling equipment
three. Seam welding equipment
4. Edging & Beading device
5. Corrugation (W Rib) machine
six. Edge-curling machine
7. Express unit
eight. Electric powered manage system
9. Leakage chec ept machine
1.Circle-rolling Device
Brief introduction:3 rollers operating.
Major technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)Machine size:2200x750x1300(mm),Whole excess weight: 1.5T
2.Seaming Machine(BH-a hundred and fifty-5Z)
Quick instruction:This automated seaming equipment dismisses the location welding process,it is our freshly developed drum seaming machine.All of parts adopts domestic superior raw material,cupreous welding rollers.
Major technics:
a)Welding Machine capacity:150KVA
b)Driving kind: pneumatic
c)Current: alternating present
d)Frequency range: high frequency
e)Wor ept concept : contravariant
three.Edging&Beading Device
Limited introduction:managed by PLC,hydraulic push
Primary technics:
a)Beading top:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic program force:8Mpa
d)Air force:.1Mpa
e)Equipment dimension:3700x700x1600(mm),Total excess weight: 5T
Hydraulic Station:
Primary technics:
a) Machine dimension: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) Equipment
Short introduction:managed by PLC,hydraulic generate
Main technics:
a)Corrugating peak:≤3mm
b)W rib top:≤9mm
c)Drum peak:884-895(mm)
d)W rib room:280mm
e)Motor energy:11KW
f)Machine measurement:4500x650x2100(mm),Overall excess weight: 7T
Hydraulic station:
a)Equipment measurement:1800x860x1700(mm)
b)Overall weight: 1T
c)Motor energy: 7.5KW
five.Edge-Curling Device
Short introduction:managed by PLC,hydraulic drive,7 layers edge curling.
Main technics:
a)Drum top:886-897(mm)
b)Motor electricity:45KW
c)Device dimension:4800x1300x2200(mm),Total bodyweight: 13T
Hydraulic station:
a)Equipment size:1800x860x1700(mm)
b)Whole fat: 1T
c)Motor energy: 7.5KW
6. Leakage Chec ept Device
Brief introduction:Manual/automated control,pneuma lock.
Principal technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Force:.03Mpa
d) Equipment measurement:2530x700x1100(mm),Total weight: 2T
seven.Multi-section Convey System
Quick introduction:Convey the drum physique to be edged,beaded,Corrugated W rib bolstered and sealed base protect with PLC managing.
Primary technics:
a) Motor electricity:4.0KW
b) Device size:11000x2100x1000(mm)
c) Whole excess weight: 3T
D. Rear part gear
1. Entrance segment trans-line
2. Degreasing & Phosphorization space
3. Washing & Drying area
four. Overturn tools
5. Painting space
six. Entrance drum-separation device
seven. Drying room after painting
8. Bck drum separation device
9. Air cooling technique
ten. Rear part trans-line
eleven. Electrical handle system
one. Degreasing & Phosphorization Space
Limited introduction: This component is utilized to transportation the drums,managed by PLC, adopts spraying unit to automated thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts superior steel, inwalls are produced of 1mm metal plate.
Primary technics:
a)Device dimension:36000x2110x2060(mm)
b)Complete bodyweight: 30T
2. Washing & Drying Space
Brief introduction:Drying the drinking water on the surface area of the drum, managed by PLC.The whole device adopts fuel heating products.Admirer is put in on the leading of the room, so that hot and cycling wind can be produced to velocity up the drying.
Principal technics:
a) Motor power:25KW
b) Equipment measurement:20000x1920x3600(mm)
c) Overall bodyweight: 25T
3.Portray Space(double colors)
Purpose: The conveyor gadget is managed by PLC, rotating desk make the drums intently, painting method paint the drums in & exterior with the spray gun. 1 color or various can be option. Mode of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is made of Chang Jiang.
Principal technics:
a) Motor energy: 55KW
b) Machine measurement: 7400x4990x3600(mm)
c) Total fat: 15T
four.Entrance Drum Distributor
Purpose: Transportation the drums to the conveyor line of outdoors portray&stiffening area, the cylinder is controlled by PLC.
Major technics:
a) Motor power: 2.0KW
b) Machine size: 1500x1050x800(mm)
c) Whole fat: 1T
5.Drying Line after Portray
Function: The conveyor unit is managed by PLC, adopts fuel heating inwall of the place is geared up with heating tubes. Supporter is installed on the prime of the room, so that dry the paint.
Primary technics:
a) Motor electricity: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Complete bodyweight: 30T
6.Down-drum Roller Trans-line
Perform: The gadget transports the dried drums to the ground.
Primary technics:
a) Motor electricity: 1.5KW
b) Device size:2000x900x800(mm)
c) Complete excess weight: .3T
7.Overturn Gear
Purpose: Adjust the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Equipment dimension: 1400x690x850(mm)
b) Whole excess weight: .5T
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